China high quality Chain and Sprockets Cycle Sprocket for Conveyor Systems Agricultural Machinery and Industrial Equipment

Product Description

 

Product Description

A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.

Product Parameters

 

product high precision Taper Bushing Sprocket
bore pilot bore ,taper bore , finished bore and special bore 
material stainless steal / steel / iron / brass / bronze / aluminum /as requirement
surface treatment Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
heat treatment High frequency quenching and so on
processing CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
certificate  ISO 9001 ,  SGS
products available gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing
package  brown paper ,oiled paper , carton box ,wooden box ,as requirement
advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
lead time within 15 days samples. 30-45days offcial order 

 

workshop & equipment

 

Application Field

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11   .After-sales support

 

Production process

 

 

shipping

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
30-40 working days as usual
 

 

FAQ

1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .

2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese

3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;   
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment. 
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.

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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor sprocket

Troubleshooting Conveyor Sprocket Issues

Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:

  1. Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
  2. Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
  3. Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
  4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
  5. Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.

It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.

conveyor sprocket

Can Conveyor Sprockets be Used in Corrosive or Harsh Environments?

Yes, conveyor sprockets can be used in corrosive or harsh environments, but it is essential to select the appropriate materials and coatings to ensure their durability and performance.

Corrosive environments, such as those found in chemical processing plants, food processing facilities, or outdoor applications with exposure to moisture and chemicals, can lead to accelerated wear and deterioration of conveyor sprockets. To mitigate these effects, the following considerations are crucial:

  • Material Selection: Choose sprockets made from materials with excellent corrosion resistance, such as stainless steel or plastic. Stainless steel sprockets are especially suitable for highly corrosive environments due to their inherent resistance to rust and chemical attack.
  • Coatings: Apply protective coatings on sprockets to enhance their resistance to corrosion. Coatings like zinc plating, nickel plating, or epoxy coatings can provide an additional layer of protection against corrosive agents.
  • Sealing: Utilize sprockets with sealed bearings or use external seals to prevent contaminants and corrosive substances from entering the bearing and causing premature failure.
  • Maintenance: Implement a regular maintenance schedule that includes cleaning, inspection, and lubrication to identify and address any signs of corrosion or wear.

Despite taking these precautions, it’s essential to monitor the condition of conveyor sprockets regularly in harsh environments. If signs of corrosion or damage are detected, timely replacement or repairs should be performed to avoid conveyor system downtime and ensure continued safe and efficient operation.

Ultimately, selecting the right materials, coatings, and maintenance practices are key factors in ensuring conveyor sprockets’ reliable performance in corrosive or harsh environments.

conveyor sprocket

What is a Conveyor Sprocket, and How Does It Function in a Conveyor System?

A conveyor sprocket is a specialized type of sprocket used in conveyor systems to drive and control the movement of conveyor belts or chains. It plays a crucial role in the overall functioning of the conveyor system. The conveyor sprocket is typically mounted on a shaft, and as the shaft rotates, it transfers power and motion to the conveyor belt or chain, causing it to move along the conveyor’s path.

The key functions of a conveyor sprocket are:

  • Power Transmission: The primary function of the conveyor sprocket is to transmit power from the driving source, such as an electric motor or an engine, to the conveyor belt or chain. The sprocket’s teeth mesh with the gaps in the chain or engage with the conveyor belt’s surface, providing positive power transmission.
  • Speed Control: By varying the size of the conveyor sprocket or using multiple sprockets with different diameters, the speed of the conveyor belt or chain can be adjusted. This allows for precise control of the material’s movement on the conveyor system.
  • Directional Control: Conveyor sprockets can be designed with teeth that are angled or shaped in a specific way to control the direction of the conveyor belt or chain. This ensures that materials are moved in the desired direction along the conveyor path.
  • Tensioning: Conveyor sprockets help maintain the tension in the conveyor chain or belt. Proper tension is crucial to prevent slippage and ensure efficient power transmission.

Conveyor sprockets are commonly made from durable materials such as steel, cast iron, or engineered plastics, depending on the application’s requirements. The choice of material is influenced by factors such as load capacity, operating environment, and temperature conditions.

In summary, conveyor sprockets are essential components in conveyor systems, providing power transmission, speed and directional control, and helping to maintain proper tension in the conveyor belt or chain. They ensure smooth and efficient material handling in various industries, such as manufacturing, mining, agriculture, and logistics.

China high quality Chain and Sprockets Cycle Sprocket for Conveyor Systems Agricultural Machinery and Industrial Equipment  China high quality Chain and Sprockets Cycle Sprocket for Conveyor Systems Agricultural Machinery and Industrial Equipment
editor by CX 2024-04-12

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Conveyor Sprocket

As one of the leading conveyor sprocket manufacturers, suppliers, and exporters of mechanical products, We offer conveyor sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of conveyor sprockets.

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