China supplier High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts

Product Description

 

Product Description

A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.

Product Parameters

 

product high precision Taper Bushing Sprocket
bore pilot bore ,taper bore , finished bore and special bore 
material stainless steal / steel / iron / brass / bronze / aluminum /as requirement
surface treatment Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
heat treatment High frequency quenching and so on
processing CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
certificate  ISO 9001 ,  SGS
products available gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing
package  brown paper ,oiled paper , carton box ,wooden box ,as requirement
advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
lead time within 15 days samples. 30-45days offcial order 

 

workshop & equipment

 

Application Field

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11   .After-sales support

 

Production process

 

 

shipping

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
30-40 working days as usual
 

 

FAQ

1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .

2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese

3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;   
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment. 
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.

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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor sprocket

Best Practices for Cleaning and Maintaining Conveyor Sprockets

Proper cleaning and maintenance of conveyor sprockets are essential to ensure smooth and efficient conveyor operation and to prolong the sprockets’ lifespan. Here are some best practices for cleaning and maintaining conveyor sprockets:

  • Regular Inspection: Conduct regular visual inspections of the sprockets to check for signs of wear, damage, or debris buildup. Identifying potential issues early can help prevent more significant problems down the line.
  • Keep Sprockets Clean: Remove any accumulated dirt, dust, or debris from the sprockets regularly. Use a brush or compressed air to dislodge and remove particles that may affect the sprockets’ performance.
  • Use Suitable Cleaning Solutions: When cleaning conveyor sprockets, use a mild detergent or cleaning solution that is compatible with the sprocket material. Avoid using harsh chemicals that may cause corrosion or damage.
  • Inspect Chain or Belt: While cleaning the sprockets, also inspect the conveyor chain or belt for signs of wear or stretching. Address any issues promptly, as a damaged chain or belt can put additional strain on the sprockets.
  • Tension Adjustment: Ensure that the chain or belt tension is properly adjusted. A slack or overly tight chain can cause premature wear on the sprocket teeth.
  • Lubrication: Apply a suitable lubricant to the sprocket teeth and the chain or belt. Lubrication reduces friction and wear between the moving parts, improving the overall efficiency and extending the sprockets’ life.
  • Monitor Operating Conditions: Be aware of the conveyor’s operating conditions, such as temperature, humidity, and exposure to contaminants. Extreme conditions may require more frequent cleaning and maintenance.
  • Replace Worn Sprockets: If a sprocket shows significant signs of wear, such as teeth being noticeably shorter or worn out, it’s essential to replace it promptly. Using worn sprockets can lead to chain slippage, poor conveyor performance, and potential damage to other components.
  • Train Maintenance Staff: Train maintenance personnel on proper cleaning and maintenance procedures for conveyor sprockets. Regular maintenance checks should be part of the standard maintenance schedule.

By following these best practices, you can ensure that your conveyor sprockets remain in good condition, maximizing the conveyor system’s efficiency and minimizing the risk of unexpected breakdowns or downtime.

conveyor sprocket

How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?

Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:

  • 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
  • 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
  • 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
  • 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
  • 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
  • 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.

Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.

conveyor sprocket

Working Principle of a Conveyor Sprocket Setup

A conveyor sprocket setup is a crucial component in conveyor systems, enabling the efficient movement of materials along the conveyor line. The working principle involves the interaction between the conveyor sprocket and the conveyor chain or belt.

When the conveyor system is in operation, the sprocket is mounted on a shaft, which is connected to a motor or another source of power. The sprocket’s teeth are precisely designed to match the pitch of the conveyor chain or belt. As the motor rotates the sprocket, the teeth engage with the links of the chain or the surface of the belt.

As the sprocket rotates, it imparts motion to the conveyor chain or belt, pulling the materials being transported along the conveyor path. The engagement between the sprocket and the chain or belt creates a positive drive system, where the sprocket’s teeth prevent any slippage or loss of power during material transfer.

The working principle of the conveyor sprocket setup ensures that the material moves smoothly and consistently, maintaining proper tension and alignment in the conveyor system. Depending on the sprocket’s configuration and the conveyor’s design, the setup may include multiple sprockets, idler sprockets for support, and other components to guide and stabilize the conveyor chain or belt.

In summary, the conveyor sprocket setup’s working principle involves the engagement between the sprocket’s teeth and the conveyor chain or belt, facilitating the smooth and reliable movement of materials along the conveyor line.

China supplier High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts  China supplier High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts
editor by Dream 2024-05-06

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Conveyor Sprocket

As one of the leading conveyor sprocket manufacturers, suppliers, and exporters of mechanical products, We offer conveyor sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of conveyor sprockets.

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