China wholesaler Factory Direct Supply Custom Conveyor Chain Sprocket

Product Description

Product description
 

Custom Cnc Machining GGG40 Ductile Cast Iron 11.25 Degree Elbow

 

 

General Products Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

Main blank Process for Casting Iron

Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting etc.

 

Blanks Casting Tolerance

CT9-10 for Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand casting Process

Applicable Material

Ductile Iron, Grey Iron Casting, or as customer request.

Casting Blank Size /Dimensions

2 mm-2000mm / 0.08inch-79inch for casting iron, as per customer requirement

Casting Blank Weight

Range from 0.01kg-1000kg for casting iron

Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/ Reaming /Grinding/Honing and etc.

Machining Tolerance

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality

Ra 0.8-Ra3.2, according to customer requirement

Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching.

Applicable Finish Surface Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting etc.

MOQ per batch

For cast iron: 100pcs       

Lead Time

about 50 days of ductile cast iron 11.25 degree elbow

Product details

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.

Our Factory

HangZhou HangZhou Casting Materials Co., Ltd was founded in 2017-02-20. The company address is located at No. 26, HangZhou 2ND Road, Xihu (West Lake) Dis. Economic Development Zone, Xihu (West Lake) Dis. District, HangZhou City. Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of quality first, customer first and credit-based; Since the establishment of the company and always do our best to satisfy potential needsof our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CZPT situation, since the trend of economic globalization has developed with anirresistible force. Welcome to communicate and negotiate at any time.

FAQ of Gearbox Sand Casting

1.What do you need to provide a quote?
Please kindly send us the drawing of your product. Details below should be included,
A.Materials  B. Surface Finish  C. Tolerance  D. Quantity
   (Please be noted that these are essential for our quoting. We couldn’t quote the specific price without any of them.).

2.When can I get the price?
Our professional sales team will feedback your RFQ within 12hours, and give you the Quotation within 48hours max. if the drawing and specification is all in details.

3.How can I get the sample to check your quality?
After price confirmation, you can require for samples to check our product’s quality. If you just need a blank sample to check the manufacturing quality, we will provide you sample after the sample order confirmed.

4.What’s the lead time for Mould and samples ?
For normal project, we can complete Mould and supply the 1st article sample within 30 to 40days.
For urgently project, we can complete the Mould and Sample within 20days max.

5.What’s the payment terms for Order ?
For production Order for new Customers:we request 50% down payment,rest 50%pay by copy of Original B/L copy. 
For long lasting regular customer,we can give better payment terms, such as 100%pay after delivery or by B/L copy.
 

Type: Sand Casting
Casting Method: Vacuum Aspirated Casting
Sand Core Type: Resin Sand Core
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Safety Considerations when Working with Conveyor Sprockets

Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:

1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.

2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.

3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.

4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.

5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.

6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.

7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.

8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.

9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.

10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.

By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.

conveyor sprocket

How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?

Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:

  • 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
  • 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
  • 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
  • 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
  • 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
  • 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.

Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.

conveyor sprocket

Common Applications of Conveyor Sprockets in Different Industries

Conveyor sprockets are widely used in various industries to facilitate the movement of conveyor belts or chains. Some of the common applications of conveyor sprockets include:

  • 1. Material Handling: Conveyor systems with sprockets are extensively used in material handling industries such as manufacturing, logistics, warehouses, and distribution centers to transport goods and products efficiently.
  • 2. Food and Beverage: The food and beverage industry utilizes conveyor sprockets to move food products along the production line, from processing to packaging, ensuring smooth and hygienic material flow.
  • 3. Mining and Quarrying: Conveyor systems with sprockets are employed in mining and quarrying operations to transport raw materials, rocks, and minerals from one location to another for processing.
  • 4. Agriculture: In the agricultural sector, conveyor sprockets are used to move crops, grains, and other agricultural products through processing and storage facilities.
  • 5. Automotive: The automotive industry utilizes conveyor sprockets in assembly lines to move vehicle components and parts during the manufacturing process.
  • 6. Packaging: Conveyor systems with sprockets are extensively used in packaging industries to transport and package products efficiently and in an automated manner.
  • 7. Airport Baggage Handling: Conveyor sprockets play a vital role in airport baggage handling systems, ensuring passengers’ luggage is transported accurately and swiftly.
  • 8. Recycling: Conveyor systems with sprockets are used in recycling plants to sort and transport recyclable materials for processing and reuse.
  • 9. Pharmaceutical: The pharmaceutical industry utilizes conveyor sprockets to move medications and pharmaceutical products during the manufacturing and packaging process.
  • 10. Textile: In the textile industry, conveyor systems with sprockets are used to transport fabrics and textiles during various stages of production.

These are just a few examples, and conveyor sprockets find applications in many other industries where material handling and efficient movement of products or materials are essential for the production process.

China wholesaler Factory Direct Supply Custom Conveyor Chain Sprocket  China wholesaler Factory Direct Supply Custom Conveyor Chain Sprocket
editor by CX 2023-11-03

Conveyor Sprocket

As one of the leading conveyor sprocket manufacturers, suppliers, and exporters of mechanical products, We offer conveyor sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of conveyor sprockets.

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